Flywheel energy storage systems can be divided into two main categories
based on the speed of the rotor:
High-speed flywheels- made from composite materials like
carbon fiber and fiberglas, typically operate at speeds between 20,000
and 60,000 revolutions per minute (RPM) and can store energy for a few
seconds to a few minutes. They are commonly used for short-term energy
storage applications such as providing backup power to critical loads,
stabilizing grid frequency, and smoothing out fluctuations in
renewable energy sources such as wind and solar.
Low-speed flywheels - usually made from steel - operate at speeds
between 1,000 and 10,000 RPM and can store energy for several hours.
Low-speed flywheel energy storage systems, are better suited for
longer-term energy storage applications such as off-grid power
systems, remote locations, and microgrids.
Flywheels have different cross-sectional shapes depending on their use.
In a flywheel energy storage system, the rotor is connected to a
motor/generator.
This motor/generator can either accelerate the rotor to store energy or
decelerate the rotor to convert the stored energy into electrical power.
When electrical energy is supplied to the motor, it spins the rotor
faster, which stores energy in the form of rotational kinetic energy. The
energy is stored by increasing the speed of the rotor, and the amount of
energy stored is proportional to the square of the rotational speed and
the moment of inertia of the rotor.
The rotational kinetic energy stored in the flywheel can be calculated
using the formula:
Ek = ½ Iω2
Ek is the rotational kinetic energy - that is the enerft
stored
I is the moment of inertia, which depends on the flywheel’s
mass and how that mass is spread out relative to the axis of rotation.
ω is the angular velocity, or how fast the flywheel
is spinning.
Typical High Speed Flywheel
The rotor is designed to be as light as possible while still having a high
moment of inertia to maximize the amount of energy that can be stored. The
rotor is also housed in a vacuum chamber to reduce air resistance and
minimize energy loss due to friction.
The rotor is suspended in the vacuum chamber by magnetic bearings, which
are used to levitate the rotor and reduce friction. The magnetic bearings
also allow the rotor to spin at high speeds without touching any solid
surfaces, which helps minimize wear and tear and increases the efficiency
of the system.
When energy is needed, the stored kinetic energy in the spinning rotor is
converted back into electrical energy through the generator. The generator
is connected to an electrical load, such as a motor or a grid, and as the
rotor slows down, the rotational energy is converted back into electrical
energy. The electrical energy can then be used to power devices or fed
into the grid as needed.
The rate at which energy can be stored or discharged from a flywheel
energy storage system depends on the design of the system, including the
mass and shape of the rotor, the speed at which it spins, and the
efficiency of the motor and generator.
Additionally, the energy storage capacity of a flywheel energy storage
system is limited by the maximum rotational speed of the rotor and the
maximum allowable stresses on the rotor materials.
High Power Density: Flywheel energy storage systems can
store a large amount of energy in a small space, making them suitable
for applications where space is limited.
Fast Response Time: Flywheel energy storage systems can
respond quickly to changes in demand or supply. This makes them useful
for grid stabilization and renewable energy integration.
High Efficiency: Flywheel energy storage systems can convert
energy back and forth with very little loss, making them
cost-effective in the long run.
Long Cycle Life: Flywheel energy storage systems can last for
many years without significant degradation, making them a reliable and
low-maintenance energy storage solution.
Low Maintenance: Flywheel energy storage systems are robusr,
durable, long-lived and as a result need a lot less human intervention
to keep them in working order
High Cost: Flywheel energy storage systems require expensive,
though easy to obtain, high-quality materials needed to construct the
rotor, vacuum chamber, and magnetic bearings.
Limited Energy Storage Capacity: Flywheel energy storage
systems have limited energy storage capacity, and they are best suited
for short-term energy storage applications.
Risk of Mechanical Failure: The high rotational speeds of the
flywheel rotor mean that there is a risk of mechanical failure if the
rotor is not properly contained. A catastrophic failure could lead to
significant damage and safety risks. this also means they must be kept
in housings that will keep any broken bits from flying off and doing
damage
Energy Loss due to Friction: Despite the use of magnetic
bearings, some energy is lost due to friction, which reduces the
efficiency of the system. But they have better energy efficiency than
most storage systems.
Sensitivity to Temperature: It is difficult to dissipate heat
when a flywheel is working in a vacuum. Flywheels must be designed to
operate within a specific temperature range to prevent thermal
expansion or contraction, which could lead to mechanical
failure.
UPS Uninterrupted Power Supply - Emergency back-up power -
Global data centers, communication base stations, and important
activities all have clear requirements for UPS Uninterrupted Power
Supply. At present, the combination mode of chemical battery + diesel
generator is mainly used. Compared with the current chemical battery
such as UPS lithium battery, the flywheel energy storage has the
advantages of faster response, large instantaneous power, small
footprint and long service life.
Example: UPS Uninterrupted Power Supplies home computer - when there
is a power outage a flywheel "battery" can immediately regain power,
result in less stress on electrical batteries resulting in longer life
and overall prolonged UPS life. However the flywheel will only supply
power to overcome the shock load on startup, afterwards the
chemical batteries will take up the load.
small UPS flywheel battery can immediately come on line in a power
blackout
Frequency Power Modulation for Renewable Energy: - Power
input to a system by wind and solar can be quite variable for example
on a day with scattered clouds and gusty winds. By using about 2%
flywheel energy storage it is possible to smooth out these power
fluctuations. Flywheel frequency modulation is able respond quicker
than than the electrochemical frequency modulation at power stations.
It can quickly and effectively stabilize fluctuating loads, buffer
power generation output transients, and support power grid frequency
and voltage.
Hybrid Energy Storage Systems: Flywheel energy storage could
be combined with other energy storage technologies such as batteries
or pumped hydro to create hybrid energy storage systems. Hybrid
systems could provide the benefits of both technologies, extending the
useful length of time they can provide electricity.
Transportation Applications: Storing energy from regenerative
braking. At present, the electric energy recovered by subway trains
entering the station is consumed by means of resistance heat
dissipation, which has the problem of waste of resources and impact on
the power grid. Flywheel energy storage will recover electric energy
when the train enters the station, and release the electric energy
when the train leaves the station and playing the role of energy
saving and save 20% of electricity. For electric car fast charging
stations, flywheels could reduce the instantaneous high demand on the
power grid by providing a fast charge pile system.
Space Applications: a simple weight on a long tether, spun up
by a motor/generator using solar panel electricicty can provide
electrical power while a satellite or space station is on the dark
side of its earth orbit.
Heavy Lifting in Industry - a much smaller diesel plant would
be required for short heavy lifts (like opening a tilt bridge or canal
lock) if potential energy was gradually stored in a heavy flywheel
prior to the lift
From the graph you can see that while (super) capacitors are great for
getting things started for up to about a minute
So capacitors are good for starting a motor or initiating a system
Flywheels work well from a just under a minute up to around an hour.
So flywheels are best for smoothing sudden variations in a system.
In fact, for modest power requirements over relatively short
duration, they can effectively substitute for chemical batteries
They have the added advantage of greater durability and longer lifespan.
They are also suited to work with batteries in a hybrid system and in
doing so putting less strain on the batteries and extending their useful
life.
In Australia do flywheels have a role as energy storage devices?
The answer is yes.
In our renewable energy mix with flywheels contributing just 2% would
effectively regulate the ups and downs of a primarily solar and wind based
power grid. This is a simple and fundamental practical use.
The increased use of public transport in a society determined to reduce
the carbon footprint offers an ideal use for flywheels. On metro trains
and electric buses, flywheels energised on entry to a stop from
regenerative braking can provide electricity to assist in the acceleration
on exit from a stop. a reduction in carbon footprint of about 20%.
When a UPS system starts up there is a heavy load on the batteries, the
use of a flywheel to absorb this initial load for even small office /
desktop computer/ data systems. These devices are now being marketed.
In large data centres flywheels will supply instant back up and power
regulation negating the need to go nuclear.